Heat Exchanger Services

Bundle Extraction & Reinsertion

Controlled removal and reinstallation of heat exchanger tube bundles using purpose-designed extraction systems, with fleet capacities ranging from 25 to 125 tons to handle even the largest industrial units.

What We Do

Extract. Retube. Reinsert.

Our fleet includes specialised aerial and ground-based bundle pullers with capacities ranging from 25 to 125 tons, ensuring we can handle even the largest industrial heat exchanger units safely and efficiently. Bundle extraction is executed under controlled conditions using purpose-designed systems, with a single trained operator able to carry out the full operation.

We integrate bundle extraction with retubing, tube plugging, and reinsertion activities to deliver a complete turnaround scope under one team, reducing outage duration and eliminating handover risk between contractors. All work complies with environmental and safety requirements, with confined space activities minimised through our controlled extraction methodology.

25 – 125 Ton Capacity
Safety-Compliant
Reduced Turnaround Time
Single Operator Execution
Hydraulic bundle extraction in progress
Our Services

Bundle Extraction, Retubing & Reinsertion

A complete tube bundle service, controlled extraction, retubing or plugging as required, and precise reinsertion, all under one team.

Extraction

Bundle Extraction

Controlled removal of heat exchanger tube bundles using purpose-designed aerial and ground-based pullers with a capacity range of 25 to 125 tons. A single trained operator executes the full pull under controlled conditions, eliminating improvised methods that risk tube sheet and shell damage, and significantly reducing confined space work.

Ideal For

Heat Exchanger Tube Bundle Extraction Large Industrial Heat Exchangers Reactors, Reformers & Process Units Turnaround & Shutdown Maintenance

Key Benefits

  • 25 – 125 ton capacity range
  • Confined space works minimised
  • Single trained operator execution
  • Complies with environmental & safety requirements
Retubing & Plugging

Retubing & Tube Plugging

Once a bundle is extracted, our team carries out retubing or tube plugging as required by the inspection findings. Failed or leaking tubes can be individually plugged for a fast return to service, or a full retube can be performed using OEM-equivalent replacement tubing, restoring heat transfer performance and extending equipment service life.

Ideal For

Leaking or Failed Tubes Partial Tube Plugging Full Bundle Retubing Post-NDT Remedial Works

Key Benefits

  • Plugging for rapid return to service
  • Full retubing restores rated heat transfer performance
  • Seamlessly follows bundle extraction on the same mobilisation
  • Pressure tested prior to reinsertion
Reinsertion

Bundle Reinsertion & Alignment

After cleaning, inspection, and any required retubing or plugging works, bundles are reinserted with the same precision as the extraction. Guide rings, alignment tools, and controlled hydraulic push ensure correct seating without tube or baffle damage, with the shell flange face inspected and cleaned before final closure.

Ideal For

Post-Cleaning Reinsertion Replacement Bundle Installation Floating Head Re-assembly Tube Sheet Inspection & Closure

Key Benefits

  • Precise alignment using guide rings and hydraulic push
  • No tube or baffle damage on entry
  • Shell flange face cleaned before closure
  • Correct seating confirmed before handback

REQUEST A QUOTE

Whether you need bundle extraction, retubing, plugging, or reinsertion services, our technical team is ready to assist. Contact us to discuss your requirements and request a quotation.